Perodua (Sales & Service)

Timeline

2014 – Present

Client

Perusahaan Otomobil Kedua Sendirian Berhad

Responsibilities

Design & develop the Tyre Lifting Tool

Challenges

Increase of car volume for service industry.

Introduction - STL Lifter

What

1.Improvement – Tyre / Break service improve (Efficiency)
2. Multi usage Fixture – Work bench, Tools Drawer & Tyre Handling

How

1.Semi-Auto Tyre Remover Tool with Air Compressor
2.Technician Tool Storage
3. Flexible Storage Design

Outcome

1. Increase Productivity – ‘Super Efficient’
2. Service Bay – Neat & top 5S
3. Reduce the tool change
4. Reduce Backache Medical Issues

Design, Develop & Supply

Improvement

Spiral Hose

1. Replacement of Ether based PUR spiral vs PU (additional cost by BT) - All Hose given 18 months warranty
2. Total 8 metre (1 off), 6 metre (1 off), 4 metre (3 off) – No cost increase

Thread Shaft

1. WPS for Shaft connector with individual PT test (NDT) – No Additional Cost
2. All thread shaft & connector given 2 years warranty

Spiral Hose Labelling

1. Each Hose will be labelled (Tools Name) – No Additional Cost
2. Heavy duty label – Chemical resistant label

Additional Add-on tools

1. CEJN Air Blow Gun – FOC per STL
2. T Handle (Size 14) – FOC per dual STL
3. Drawer Improvement – Solid undermount with bearing, slow closure – No Addiotional Cost

Perodua Service Trolley With Tyre Lifter